DRILLING RIG WITH SAW
BAUER SBA-VG45-D

SBA-VG45-D
Advantages & Features

Bores in long beams, profiles or flat bars are usually produced with magnetic drills, saw drills or moving column drills. The equipment available on the market is very expensive and only pays off with large series.

The quality of the work with magnetic drilling machines is person-dependent and very time-consuming.

This is why has developed a new generation of saw-drilling machines that is easy to operate and pays off even for small series. The data input does not require intensive training of the machine operator.

Advantages:

  • Flexible production and short processing times
  • High quality parts and less reworking
  • Single parts, small and large series production
  • Space-saving
  • Easy and safe working
  • Fast amortisation
  • Robust and torsion-free steel construction,
    solid German mechanical engineering
  • Also available in combination with horizontal saw
Special Characteristics of the Material Feed:
  • On the roller conveyor, the feed tongs are mounted laterally on
    a high-precision one, double linear guide.
  • The positioning accuracy of the material feed is between 0.1 and 0.2 mm.
  • The standard feed length is 6 m (total length of the roller conveyor 9 m)
    and can be extended up to 18 m according to customer requirements.
  • For parts longer than 6 m shuttle feeding takes place.
  • The material is hydraulically clamped by the feed tongs.
  • With a gripper the material can be completely clamped by the drilling system.
    can be pushed. Since also on the right side of the band saw blade the material
    can be clamped, the remnant piece length in the Automatic operation only
    approx. 40mm (only with mitre band saw VG 450 L).
Special Features of the Drilling Rig:
  • The drilling rig is available with up to three drilling heads.
  • Simple operation, no CNC knowledge required.
  • Suitable for angle irons from 20 x 20 mm and flat irons from 20 x 5 mm, pipes, profiles etc.
  • The drill heads are guided by high-precision, double linear guides.
  • Positioning of the axes by servo motors and ball screws.
  • X axis rack and pinion and servo motor.
  • Distance between drill tip and saw band for version with the vertical
    Saw only approx. 1700 mm.
  • The tool change is carried out manually or automatically by means of a
    Laip quick-change system.
  • Each drill head is equipped with a separate spraying device.
  • Infinitely variable speed adjustment between 140 and 2,000 rpm by
    means of frequency converter.
  • Drilling capacity in standard steel of 25mm diameter possible.
  • Tapping with floating tap holder.
  • The drilling unit can be integrated into any saw (horizontal or vertical).

SBA-VG45D-D
Control & Programming

With the Bauer saw drilling rig the parts can be pushed through the drilling rig with an extension. This results in only a remaining piece of e.g. 20 mm. Depending on the material dimensions, there are different types of material clamping. Shown is a clamping with compressed air gripper for wall thicknesses up to approx. 5 mm.

The parts can be easily created on the screen or imported by data import DSTV. The operator has information on the screen in which position the part is to be inserted.

Bohranlage mit Saege Eingabemaske
Bohranlage mit Saege Eingabemaske

Technical Data
Bauer Drilling Rig BA

Drill heads  
Material throughput through the drilling device with 200 mm long tools approx:mm400 x 400
Traverse paths of the drill heads  
Drill head vertically under the table: Travel, horizontal approx.mm600
Drill head vertically under the table: Travel, vertical approx.mm160
Drill head vertically above the table: Travel, horizontal approx.mm600
Drill head vertically above the table: Travel, vertical approx.mm 600
Drill head horizontal, right and left side: Travel, horizontal approx.mm320
Drill head horizontal, right and left side: Travel, vertical approx.mm 450
Positioning accuracy of the drill headsmm0,1
Driving motor of the drill heads  
Driving power of drill heads, standardkW2,2
Drilling capacity in standard steel at 2.2kW drive powermmca. 25
Driving power of the drill heads, optionkW4
Drilling capacity in standard steel at 4kW drive power, optionmm ca. 34
Infinitely variable speed adjustment with frequency converter1/min140 to 2.000
Material feed  
Length of feed unit, standardmm9.000
Maximum feed length due to single stroke,
without feed pliers
mmup to 8.500
Maximum feed length by single stroke,
with feed tongs
mmup to 6.000
Feed pliers clearance heightmm 320
Positioning accuracy of the feedmm+/- 0,2
Feed ratem/min0 to 20
Machine dimensions  
Material support height (with VG 450 L as saw)mm930
Total length approx.mm12.000
Total width approx.mm2.450
Total height approx.mm 2.500
Weight of the machine approx.kg5.000
Paint  
Machine grey RALRAL7012
Covers white RAL 7035RAL9002

DRILLING RIG WITH SAW
BAUER BA 100 -3 KR

BA 100 3-KR

BA 100 -3 KR
Advantages & Features

Especially for small diameters we offer a 3-spindle drilling machine with a small circular saw or band saw.

According to special customer requirements we can also offer special solutions in the price regions of the standard machines. In the case of the machine shown, the entire system for the 80 mm x 80 mm profiles was kept very compact. Drilling spindle SK 40. A circular saw was used as sawing system.

Technical Data:

  • All feeds with servo motors
  • Drill spindle stepless 4/ 5.5kW, internal cooling
  • Speed 3000 rpm, higher speeds are possible
  • Dimensions profile dimension 100 x 100 mm
    DSTV data import